Natura Mater
Contemporary extension with bare hemp-lime walls and large openings, built against a tiled Brussels house
Photos Exie
Exie

Wet hemp-lime
mix CaNaCrete

Composition
Hemp shiv (a co-product of local hemp growing), hydrated lime, Exie additive and water. Each particle of shiv is coated with lime and additive.
Made in
Belgium
Section of CaNaCrete hemp-lime wall cast in formwork, its horizontal pour layers lit by the sun

CaNaCrete is a wet hemp-lime mix delivered premixed to site. Poured into formwork around a loadbearing frame, it insulates interior and exterior walls and regulates humidity; indoors, it can be left exposed.

The material

What is a wet hemp-lime mix?

CaNaCrete is a wet hemp-lime mix: traditional hempcrete, delivered already mixed. It combines hemp shiv, the woody core of the hemp stem, with hydrated lime, an Exie additive and water. Each particle of shiv is coated with lime: the shiv acts as a light, porous aggregate, while the lime binds the mix and hardens as it carbonates on contact with air.

Most of its qualities come from this porosity. It slows the passage of heat, with a thermal conductivity λd of 0.078 W/(m·K) at 275 kg/m³, and it absorbs sound. Combined with the mass of the wall, it also delays the thermal wave: the thermal phase shift reaches 16 hours for 24 cm.

Lime and hemp absorb and release water vapour. The wall stays open to vapour diffusion, with a μ of between 1 and 3, and buffers indoor humidity, provided the finishes are vapour-permeable too.

The material is non-loadbearing: it encases or lines a frame, most often timber, which takes the loads. Its reaction to fire is classed B-s1 d0.

Premixing sets it apart from hemp-lime mixed on site: it removes the need to mix on site and the time that takes. CaNaCrete is produced by Exie at Herzele, in East Flanders, from locally grown hemp decorticated by Exie.

Installation

Installation & uses

CaNaCrete insulates walls, inside and out, in new build, renovation and restoration. Being non-loadbearing, it is combined with a separate frame, most often use class 3 timber, which carries the floors, the roof and heavy loads. It is delivered wet in 1.2 m³ bulk bags and must be placed within 10 days of delivery.

The mix is poured into temporary formwork of wood-based panels, removed as soon as the wall is filled, or into permanent formwork of reed or bamboo mats. It is placed in layers of 15 to 20 cm, lightly tamped: more firmly at the edges and more loosely in the middle, to retain the porosity. An encased frame needs at least 7 cm of cover, and the manufacturer advises filling a wall within a single day.

The base of the wall must stay dry, by means of a membrane, drainage or a clearance of at least 30 cm above ground level. Anchors are galvanised steel, and junctions with windows and doors are made airtight.

Drying takes about two weeks per centimetre of thickness, with good ventilation. Indoors, the wall can be left exposed or take a vapour-open lime or clay plaster, with no vapour control layer; clay plaster is applied to a fully dry wall. Outdoors, a suitable lime render, cladding or a ventilated facade protects it from driving rain.

Raking-light close-up of a hemp-lime wall left bare, with each strand of shiv visible under its lime coating
Hemp shiv coated with lime, wall left bare · Blanden · 2BArchitecten
Exie workers filling slatted formwork fixed to a frame, beside a section of hemp-lime wall already cast
Filling the formwork around the frame · Usquare, Brussels · Exie

About the producer

Exie is a Belgian producer of hemp-lime insulation, based in Herzele, in East Flanders. The company processes locally grown hemp into two mixes: CaNaDry®, a dry hemp-lime installed as loose-fill in floors, walls and roofs, and CaNaCrete, a pre-mixed wet hemp-lime for wall insulation.

Exie supports installation with guides specific to each application and with technical advice before work starts on site. CaNaDry® has a B-EPD environmental product declaration.

Technical performance

Conductivity λ
0.078W/m·K
Density
275 kg/m³ ± 2.5%
Phase shift
16 h for 24 cm
Vapour diffusion μ
μ = 1 to 3
Reaction to fire
B-s1 d0
Dimensions
Loose wet mix (1.2 m³ bulk bags)

Life cycle

Origin
Hemp from Belgium

Hemp shiv, the woody core of the hemp stem, comes from a network of local farmers; Exie separates it from the fibres on its own decortication line. Each particle is coated with hydrated lime and an Exie additive.

Production
Premixed at Herzele, 50 km away

Exie adds the lime, additive and water at Herzele, in East Flanders, about 50 km from Brussels, and feeds its production waste back into the process. The wet mix is delivered in 1.2 m³ bulk bags and is placed within 10 days.

End of life
Taken back by the producer

Exie says it takes back its materials when a building is demolished, to feed them back into its production.

FAQ

How long should a CaNaCrete wall be left to dry?

About two weeks per centimetre of thickness, more or less depending on the climate and on the ventilation of the rooms, which must be kept well aired during this phase. Clay plaster is applied only to a fully dry wall.

Can CaNaCrete be left exposed?

Yes, indoors: the texture of the layers stays visible and the porous surface contributes to sound absorption. Outdoors, it must be protected from driving rain by a suitable lime render, cladding or a ventilated facade.

What formwork should be used?

Temporary formwork of wood-based panels (OSB, plywood), removed as soon as the wall is filled, or permanent formwork of reed or bamboo mats, which stays in the wall. In both cases it is fixed to a separate loadbearing frame.

How long does the delivered mix keep?

CaNaCrete is delivered wet and premixed, in 1.2 m³ bulk bags. It must be placed within 10 days of delivery, before it starts to harden and dry.

How does it differ from CaNaDry®?

CaNaCrete contains water: it is poured into formwork around a frame, insulates walls and needs drying time. CaNaDry®, Exie's dry hemp-lime, is installed without water or drying and is also used in floors, under screed, and in roofs.