Natura Mater
Bed of Recycork cork granules spread and levelled on a floor, a hand plunged into it for scale
Photos De Vlaspit - Recycork
De Vlaspit - Recycork

Cork granules

Composition
100% natural recycled corks. Origin of the corks: Spain, Portugal, Corsica (cork oak bark). Collected locally in Belgium + northern France. No chemical additives.
Made in
Belgium
Full-frame close-up of recycled cork granules

Cork granules are a loose-fill thermal and acoustic insulation, used to fill floors, lofts or cavity walls. Made from collected and crushed corks, they put an existing material back to use with no added binder.

The material

What are cork granules?

Loose-fill cork granulate is a thermal and acoustic insulation made of collected corks that are then crushed, with no added binder. The cork acts both as an insulating material, through the closed-cell structure of its walls, and as an absorbent material, through its flexibility. Collection turns post-consumer waste into a reusable raw material.

The material is light, breathable and unaffected by moisture. Its loose structure fills irregular cavities, and the installed thickness determines the thermal performance achieved.

It is intended for filling between joists, insulating unconverted or converted lofts, floor fill on slabs and filling vertical cavity walls.

De Vlaspit produces the granulate in Scherpenheuvel, from corks collected in Belgium and northern France. At end of life, the cork can be removed and reused on a new project or composted with biobased materials.

Installation

Installation & uses

Installation is dry, by pouring into the cavity to be insulated, keeping the material under cover until it is installed. On a floor or an open roof, a dust-proof membrane can be laid at the bottom before the granules are spread by hand or with a rake.

In a closed cavity, access requires a minimal opening to insert a blowing hose or to push the cork to the back with a brush. A vapour control layer can be installed on the inner face, depending on the wall build-up.

Mechanical blowing covers large areas quickly and reaches configurations that are hard to access, in new build as well as renovation.

At end of life, the cork can be recovered and redeployed on another site, or composted. The material does not degrade.

A used cork and recycled cork granules in two gradings on a neutral white background, showing the product and its raw material
A used cork and recycled cork granules in two gradings on a neutral white background.
Installation, hands holding a levelling straightedge above the bed of loose cork granules on the Greenhouse project site in Tienen
Installation.
Floor build-up in detail, with Recycork granules spread as fill, Recycork bags in the background, and a bed of shells and a membrane in the foreground
Floor build-up in detail.

About the producer

Recycork cork granules spread between joists, with bags on the floor
Recycork cork granules spread between joists.

Technical performance

Conductivity λ
0.047W/m·K
Density
115 kg/m³ (bulk density, 6 mm granulate)
Vapour diffusion μ
μ = 5 to 30
Reaction to fire
B-s1 d0
Acoustics
Absorption coefficient α = 22% at 500 Hz
Strength
Thermal resistance R = 2.3 m²K/W (10 cm thickness)…

EN 1946-3 · EN 12667 (thermal conductivity) · DIN 4102 (fire)

Life cycle

Origin
Corks collected in Belgium

The granules are cork stoppers collected at more than 800 points across Belgium, then ground with no binder or additive. The bark comes from Mediterranean cork oaks.

Production
Ground at Scherpenheuvel

De Vlaspit grinds the stoppers at Scherpenheuvel, in Belgium. On site, the granules are tipped dry onto a sheet and spread with a rake, or blown mechanically into cavities and roof spaces.

End of life
Dug out and spread again

The granules can be taken out of a floor or roof and spread on another site. Failing that, they go to a fibre recycling stream or to industrial composting.

FAQ

Is the granule fill loadbearing?

No. It is spread loose, with no voids, in floors, ceilings, roofs or crawl spaces. Reaction to fire B-s1 d0 according to DIN 4102.

Which thickness should I choose?

Thermal resistance reaches 2.3 m²K/W at 10 cm and 3.5 m²K/W at 15 cm, for a conductivity of 0.047 W/m·K measured to EN 1946-3 and EN 12667. The granulate is supplied in 100-litre bags, ten bags to the cubic metre.

What happens to the granules at end of life?

They are recyclable and compostable. The cork used is itself already recycled from bottle corks.